Skills and Capabilities.
Our core specialties lie in the development of projects from concept to completion. We use our processing technology expertise and give solutions to our clients which give them optimized results in maximizing the monetization of their oil and gas assets, while balancing their capital and operating expenses.
We can take feed stream analyses, required product & pipeline specifications, engineering, design, & construction specifications, applicable code, and regulatory & insurance requirements to provide:
Process technology solution – process simulations, and process support beyond start-up
Monetization of oil and gas assets – revenue generation and cost of operating a facility, due-diligence, and contract support
System design - plot plan, process flow diagrams, piping & instrument drawings, equipment specifications
Procurement services – vendor qualifications, technical and commercial bid evaluation, testing plans, equipment purchase, document control, expedition services, and logistics
Cost estimates for asset bids or AFE approval - pre-FEED, FEED, or AACE FEL level estimates
Regulatory support – PHA/HAZOP/HAZID/LOPA, Risk Mitigation Plans, MSS emissions evaluation, PSM requirements, PSC requirements, SPCC and SWPPP support
Detailed engineering – process, mechanical, civil, structural, electrical, instrumentation, and network systems
Detailed design – complete facility 3D modeling, fabrication and construction details, bill of materials for bulk material purchase
Fabrication - skid module fabrication for better quality control and reduced field construction
Construction – full construction services which includes civil, structural, piping, coating, insulation, electrical, and instrumentation.
Automation – control architecture, DCS/PLC development, HMI/SCADA development, loop checking, and commissioning support
Field services – equipment and construction inspection, pre-startup safety reviews, start-up checklist, operating procedures, operator training, start-up, equipment troubleshooting and operating support
Project management – project reports, project schedule, cost tracking and projections, safety statistics and initiatives, team priority co-ordination, management of change
We have in-house and strategic partnerships to give a full turnkey solution; check our product page for details of the technology solutions listed below.
FEED STOCK HANDLING
Standard well-pad design with sand separation, HP, IP, LP, heater treater system for water, oil, and gas separation, vapor combustion systems, etc.
COMPRESSION SYSTEM
Custom compression systems which includes LP, IP, HP compression for wellhead pads, central gathering and processing systems, central delivery points, gas plant compression, and pipeline transmission.
Our compression system design includes centrifugal, reciprocating, and screw frames with gas engine, gas turbines, and motor driven drivers.
GATHERING SYSTEM
Standard central gathering system design, pipeline pigging and receiving systems, hydrate mitigation, corrosion inhibition, and pipeline slug catching systems
RELIEF SYSTEM
Relief system engineering to flaring systems for safe plant operations which includes PRV/PSV calculations, PRV/PSV regulatory testing and certifications, back pressure calculations, PSV/PRV technology selection
GAS TREATING
Standard and custom gas treating systems which employ regenerative and non-regenerative technologies to remove contaminants like mercury, mercaptans, hydrogen sulfide, elemental sulfur, carbon dioxide and nitrogen from the natural gas streams
GAS DEHYDRATION
Standard and custom gas dehydration systems employing ethylene glycol (EG), triethylene glycol (TEG), and molecular sieve dehydration system
GAS PROCESSING
Custom gas processing technologies to maximize asset monetization while meeting pipeline and product specifications.
Open art technologies include refrigerated dew point control, subcooled turboexpander system, recycling and absorption systems, and membrane separation. Proprietary technologies can be pursued if requested.
FRACTIONATION
Custom fractionation system which can produce purity ethane, EP mix, HD5/HD10 propane, butane and gasoline products. custom small-scale ethane liquefaction, butane isomerization and crude splitter systems
REFRIGERATION
Standard and custom freon, propane, nitrogen, and mixed refrigeration systems for gas processing and fractionation systems
HEAT MEDIUM SYSTEM
Custom head medium systems utilizing mineral or synthetic heat medium oils for process heating, while employing NFPA compliant fuel combustion heaters
STABILIZATION
Standard hydrocarbon stabilization systems which includes contaminant filtration, de-emulsification, flash gas handling, and product stabilization for crude, y-grade, and custom vapor pressure products
PRODUCT HANDLING
Custom product filtration, contaminant & color removal, pumping system, custody transfer measurement and product analyses and sampling
ACID GAS HANDLING
Custom acid gas handling via acid gas venting, acid gas flaring, thermal oxidation, and acid gas compression for deep well injections
TURBINES AND WASTE HEAT RECOVERY
Custom system design of gas turbines for compression and power generation.
Custom system for waste heat recovery units utilizing turbine exhausts to heat mineral or synthetic heat medium oils for process heating.
BALANCE OF PLANT
Drain system and hydraulics, production water handling, instrument air systems, make-up systems, injection and dosing systems, auxiliary power systems, and fire water systems